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Photo Electric Sensors

Application of Photo Electric Sensors.

* Diffused Beam Sensor
* Through Beam Sensor with Amplifier Unit
* Through Beam Sensor with Built in Amplifier
* Retro-Reflective Sensors

 

 

 

 

 

DIFFUSED BEAM SENSORS
Image

Type

ø (mm) L (mm)

Sn

DBT-100

18

90

100 mm

DBT-200

18

90

200 mm

DBT-500

30

90

500 mm

DBT-1K

30

90

1 meter

WORKING PRINCIPLE :

This device consist of a transmitter and a receiver together. This look alike Inductive Proximity Sensor and hence is also known as IR Proximity Sensor. The emitter emits Infra red rays which are reflected on the receiver through the object to be registered. In the use of these sensors, it is important to bear in mind the colour of the object. Light corresponds to the maximum distance and vice versa. In case of shiny object; the effect of surface of object is more important than the colour.

ADVANTAGES :

  • Transmitter and receiver are housed in the same housing.
  • As the self reflection of an object is used for detection; Dark & Light marks can be distinguished.

FIELD OF APPLICATION :

These Sensors are particularly used for position sensing and counting of non metallic objects. It is also used for Label sensing, Level sensing, Height sensing, Plastic film sensing, Edge detection of paper or sheet metal etc.

CORRECTION FACTOR FOR SENSING DISTANCE :

MATERIAL

CORRECTION FACTOR

Standard Paper White
Metal Polished
Polysterene, White
PVC, Grey
Wood (rough)
Cotton Cloth White
Carboard Black

1
1.2 – 2.0
1.0 – 1.2
0.4 – 0.8
0.5 – 0.8
0.5 – 0.7
0.1 – 0.4

Effective Sensing Range = Standard Sensing Range X Correction Factor.

TECHNICAL CHARACTERISTICS :

Response Time 5 ms.
Switching Frequency 100 Hz.
Operating Voltage 10 – 30 VDC
Maximum Load Current 100 mA.
Output NPN or PNP
Maximum Current consumption at 24V DC (No Load) 24mA (OFF)
Voltage Drop 34 mA (ON)
1 V Max.
Short Circuit Protection Provided
LED Indicator Provided
Temperature Limit 0 – 55oC.
Cable 2 Mtrs (std)

ORDERING CODE :

Image

Example:

  1. DBT – 100 – P – O
    Diffuse Beam Sensor, Sensing range 100 mm., PNP,
    Normally open
  2. DBT – 100 – P – O – G
    Same as above but with Sensitivity adjustment facility.

SPECIAL NOTE :

External gain adjustment facility : This can be provided in all types, on request. This is useful when different type of material is to be sensed. For example in hopper level sensing application; the type of liquid to be sensed may change in due course. In such case, by turning gain control potentiometer sensitivity can be readjusted. However; the maximum and minimum sensing distance which can be controlled through gain control pot varies with the type. Generally the limit is – 30% to +20% of nominal sensing range specified.

 

 

 

THROUGH BEAM SENSOR WITH AMPLIFIER UNIT

Image

Type

ø (mm)

L (mm)

Sn

SBT – 300

12

40

300 mm

SBT – 1 K

18

40

1 Mtr.

SBT – 2 K

18

40

2 Mtrs.

SBT – 3 K

18

40

3 Mtrs.

SBT – 5 K

18

40

5 Mtrs.

SBT – 10 K

30

55

10 Mtrs.

SBT – 15 K

30

55

15 Mtrs.

WORKING PRINCIPLE :

This consist of two devices; a light emitter and a light receiver. These two devices are kept apart facing each other.
The Gallium-Aluminium-Arsenide-Luminescent diode integrated in the transmitter sends pulses of light in the infra-red range which are invisible to the human eye. The receiver opposite to the transmitter receive these rays. Sensing is achieved when these rays are interrupted by the object.

ADVANTAGES :

  • Large sensing distance is possible as emitter and receiver are kept opposite to each other.
  • Suitable for precise detection of large as well as small objects.
  • Repeatability and indexing precision are not impaired even if the object surface or background is reflecting.

FIELD OF APPLICATION :

Through Beam Sensors are used for sensing Semitransparent opaque objects such as Glass/Plastic Bottle, Sliver breakage detection, Paper breakage detection, Door opening/closing etc.

TECHNICAL CHARACTERISTICS :

Response Time 250 ms.
Switching Frequency 2 Hz.
Maximum Load Current Not applicable
  Output is through Amplifier Box
  1 C/O potential free contact of 5A (resistive) @ 230V AC
Maximum Current consumption Transmitter – 17 mA.
  Receiver - 5 mA
Voltage Drop Not applicable
LED Indicator Provided on Amplifier Box
Timer arrangement (Optional) Provided on Amplifier Box
Gain Adjustment (Optional) Provided on Amplifier Box
Temperature Limit 0 - 55 oC
Cable 2 Mtrs. (std.)

ORDERING CODE :

Image

Example :

  1. SBT – 3K – 230 – 0
    Through Beam Sensor with separate amplifier box, Sensing range 3 mtrs., 230 VAC Supply to Amplifier unit, Normally open.

IR AMPLIFIER UNIT :

Power supply 230 V AC / 110 V AC ± 10% Connection Through connector strip
(12 Terminal)
Input Through Transmitter & Receiver Dimensions 60 x 70 x 110 mm
(H x W x D)
Output 1 C/o relay contact or Digital Output Mounting Wall mounting or DIN RAIL mounting

 

 

 

 

THROUGH BEAM SENSORS WITH BUILT IN AMPLIFIER

 

Image

CYLINDRICAL CONSTRUCTION

Type

ø (mm)

L (mm)

Sn.

SBTA – 1 K

18

90

1 Mtr.

SBTA – 3 K

18

90

3 Mtrs.

SBTA – 5 K

18

90

5 Mtrs.

SBTA – 10 K

30

90

10 Mtrs.

SLOT CONSTRUCTION

Type

H (mm)

W (mm)

D (mm)

Sn.

SS-20

70

50

15

20 mm

SS-50

80

70

10

50 mm

SS-120

90

144

12

120 mm

SS-220

80

240

15

220 mm

WORKING PRINCIPLE :

This consists of two devices, a light emitter and a light receiver. The light receiver device contains amplifier circuit which gives transistorised output. These two devices are kept apart facing each other. The transmitter sends pulses of light in the infra red range which are invisible to the human eye. The receiver device opposite to the transmitter receives these rays. On interruption of these rays by the target object, receiver gives a signal which is amplified and fed to output transistor.

ADVANTAGES :

  • Large sensing distance is possible as emitter and receiver are kept opposite to each other.
  • Suitable for precise detection of large as well as small objects.
  • Repeatability and indexing precision are not impaired even if the object surface or background is reflecting.
  • Can be coupled directly to PLC.

FIELD OF APPLICATION :

These sensors are used for label sensing, bottle sensing, door opening/closing, film sensing, object counting, sliver breakage detection etc.

TECHNICAL CHARACTERISTICS :

Response Time 50 ms.
Switching Frequency 10 Hz.
Operating Voltage 10 – 30 VDC
Maximum Load Current 100 mA.
Output NPN or PNP
Maximum Current consumption 29 mA in OFF state
@ 24V DC (NO Load) 34 mA in ON state
Voltage Drop 1 V Max.
Short Circuit Protection Provided
LED Indicator Provided
Temperature Limit 0 - 55oC
Cable 2 Mtrs. (std.)

ORDERING CODE :

IMage

Example :

  1. SS – 50 – P – O
    Slot sensor, slot gap 50 mm , PNP, Normally open
  2. SBTA – 5K – N – O
    Through Beam Sensor with built in amplifier, Sensing range 5 mtrs., NPN, Normally open.

 

 

RETRO-REFLECTIVE SENSORS

IMage

Type

ø (mm)

L (mm)

Sn.

RBI – 300

18

90

300 mm

RBI – 1 K

18

90

1 Mtr.

RBI – 2 K

30

90

2 Mtrs.

RBI – 3 K

30

90

3 Mtrs.

RBI – 4 K

30

90

4 Mtrs.

WORKING PRINCIPLE :

This is a system which consist of one device and a reflector. The device contains emitter and receiver. The rays emitted by the emitter are reflected by the reflector to the receiver. The sensing of the object occurs when these rays are interrupted.

ADVANTAGES :

  • Easy assembly compared to the through beam type.
  • Large active sensing range compared to diffused beam type.

FIELD OF APPLICATION :

This sensor can be used where it is difficult to install Through Beam Sensor due to space constraint. Further, simple wiring makes it suitable where sensing objects are bigger in size. Thus these sensors are used for loop control in decoiler, edge detection in paper/sheet metal etc.

TECHNICAL CHARACTERISTICS :

Response Time 50 ms.
Switching Frequency 10 Hz.
Operating Voltage 10 – 30 VDC
Maximum Load Current 100 mA.
Output NPN or PNP
Maximum Current consumption 29 mA in OFF state.
@ 24V DC (NO Load) 34 mA in ON state.
Voltage Drop 1 V Max.
Short Circuit Protection Provided
LED Indicator Provided
Temperature Limit 0 - 55oC
Cable 2 Mtrs. (std.)



Special Note

As every object has some reflectivity, in Retre-reflective sensor object wil not be sensed if it is passed nearer to sensor. In this portion sensor remains inactive which is known as Dead Zone. Hence, it is recommended to move the object nearer to reflector [ i.e. away from the sensor ] as much as possible.

Generally, the effective sensing zone for an object is 30 to 100% [ away from sensor ] of nominal sensing distance [Sn.].

Also, you can reduce the dead zone by gain adjustment facility provided on sensor, but it will also reduce the nominal sensing distance [Sn.].

ORDERING CODE :

Image Example :
  1. RBI – 3 K – P – O
    Retro – Reflective Sensor, Sensing range 3 Mtrs., PNP, Normally open.

CONNECTION DIAGRAMS

Image

Photoelectric Sensor can be used :

#    To drive DC relay

#    Can be coupled directly to any PLC / Logic Circuit

#    Can be used as an input for a Digital Counter / RPM
       Indicator etc.

 


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